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1.3 The back-end fuel cycle:

fabrication of MOX fuel

The Mélox uranium and plutonium-based

fuel fabrication plant

BNI 151 Mélox, situated on the Marcoule nuclear site,

operated by Areva NC, is today the world’s only nuclear

installation producing MOX fuel, which consists of a

mixture of uranium and plutonium oxides.

The facility’s periodic safety review file was sent by the

licensee on 21st September2011. One of main issues

which came out of the review was controlling worker

exposure to ionising radiation and adaptation of the

facility and its organisation to changes in the composition

of the materials used. In its resolution of 15th July

2014, ASN stipulates that continued operation of the

plant is dependent on compliance with the prescriptions

for controlling the risk of worker exposure to ionising

radiation, the criticality risk and the risk of fire. It in

particular prescribes the oversight of the measures

identified during the review and the undertakings

made by the licensee.

In 2012, Mélox submitted an application for authorisation

to implement an internal authorisations process. This

authorisation was granted by the ASN resolution of

23rd September 2014.

In 2015, ASN observed that the safety situation in the

facility is on the whole satisfactory. The containment

barriers remain effective, the radiation protection and

criticality risk control issues are dealt with rigorously.

However, ASN did observe that monitoring of

subcontracted operations needs to be significantly

improved. ASN also observed that the management of

equipment subject to pressure equipment regulations

was inadequate, which led Areva NC to implement a

programme to guarantee compliance.

The licensee has expressed its aimof producing a limited

quantity of experimental fuels in the coming years, to

qualify new types of fuels for the possible construction of

fast neutron reactors. This operation is not authorised by

theMélox Creation AuthorisationDecree andwould need

to be the subject of a modification of the authorisation

decree covering this facility.

2. INTEGRATION OF EXPERIENCE

FEEDBACK FROM THE FUKUSHIMA-

DAIICHI ACCIDENT

All of the fuel cycle facilitieswere dealt with as a priority in

the light of the experience feedback fromthe Fukushima-

Daiichi accident. The licensees supplied stress test reports

in September 2011 for all facilities and sites, with the

exception of BNI 63 (Cerca), for which the report was

submitted in September 2012.

In its resolutions of 26th June 2012, ASN set additional

prescriptions for theArevaGroup facilities assessed in2011,

in the light of the conclusions of the stress tests. These

prescriptionsmore specifically require the implementation

of a “hardened safety core” of material and organisational

provisions designed to prevent a severe accident or limit

its spread, mitigate large-scale releases and enable the

licensee to fulfil its emergency management duties. The

licensee is more specifically required to propose the level

characterising the extremenatural hazards tobe considered

in the design and sizing of the “hardened safety core”

equipment.

ASNreviewed the proposals fromtheAreva group todefine

the “hardened safety core” and its functions, including for

the Areva NP BNI 63 in Romans-sur-Isère.

The ASN resolutions of 9th January 2015 prescribe

the hazard levels and associated requirements for the

“hardened safety core” and the deadlines for deployment

of this “hardened safety core” for all cycle installations.

The reference earthquake was in particular defined in

it, based on an earthquake liable to occur every twenty

thousandyears.Thecurrentstateofknowledgeinseismology

makes it particularly difficult to characterise such events,

whereas the design of industrial facilities presupposes a

precise definition of the loadings the facilitymust be able

towithstand. Even if a reference earthquake has todaybeen

characterised for the “hardened safety core” at La Hague,

technical discussions are continuing for the other Areva

sites at Romans-sur-Isère, Marcoule and Tricastin. With

the aimof ensuring consistency and stringency, ASN thus

allowed more time for the technical debate and will rule

in 2015 on the levels to be adopted by all the licensees.

Similarly, ASNwill decide on the definition of the tornado

risks tobe considered for the components of the “hardened

safety cores” of all French nuclear facilities in 2016.

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CHAPTER 13:

NUCLEAR FUEL CYCLE INSTALLATIONS

ASN report on the state of nuclear safety and radiation protection in France in 2015