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Single wall containments with an internal metal liner

The ageing of the 900 MWe reactor containments was

examined in 2005 during the periodic safety review

associatedwith their third ten-yearly outage inspection,

in order to assess their leaktightness and mechanical

strength. The reactor containment tests performed during

the ten-yearly outage inspections on these reactors since

2009 have brought to light no particular problems liable

to compromise their operation for a further ten years,

with the exception of Bugey reactor 5. Even though its

results were in conformity with the test criteria, a test

carried out in 2011 showed an unfavourable trend in the

tightness of the containment. In prescription [BNI 89-36]

of its resolution 2014-DC-0474 of 23rd December

2014, ASN asked the Bugey NPP to schedule a further

test no later than September  2016. Pressure testing

performed during the partial inspection of reactor 5,

which began on 27th August 2015, showed that this

containment needs to be repaired. For the rest of the

900 MWe reactor containments, the results of the ten-

yearly reactor containment tests have hitherto shown

leak rates in compliance with the regulatory criteria

(27 of the 34 reactors have undergone this test).

Double-wall containments

The test results for thedouble-wall containments performed

during the first ten-yearlyoutages of the1,300MWe reactors

detected a rise in the leak rate from the inner wall of some

of them, under the combinedeffect of concretedeformation

and loss of pre-stressing of certain cables that was higher

than expected in the design.

EDF then initiated significant work consisting in using

a resin sealant locally to cover the interior surface of

the inner wall of the most severely affected 1,300 MWe

reactors, but also reactors of theN4 plant series. The tests

performed since this work, during the second ten-yearly

outages of the 1,300 MWe reactors and the first ten-yearly

outages on the N4 series of reactors, showed that they

all complied with their regulation leak rate criteria. In

order to guarantee that these criteria are met during the

next ten-yearly outage inspections, EDF is considering

supplementing these inner wall sealant coatings with a

coating of the same type applied to the outer surface of

the reactor building inner containments.

ASN is remaining vigilant with regard to the development

of the leaktightness of these containments for which the

design makes no provision for an integral metal liner.

The issues linked to the double-wall reactor containments

were thus analysed by the GPR on 26th June 2013, in the

run-up to the third ten-yearly outage inspections for the

1,300 MWe reactors. ASN issued a ruling on this subject

in June 2014 andwill be attentive to compliancewith the

undertakings that EDF made on this occasion.

ASN’s main conclusions are:

In addition to EDF’s satisfactory monitoring of the

condition of the concrete, additional measures to

prevent or mitigate the ingress of water from outside

must also be envisaged because, given the current state

of knowledge, this is the primary means of protecting

containments from concrete swelling pathologies.

EDF must reinforce in-service monitoring and visual

inspection of certain containment singularities (sleeves,

equipment hatch).

ASN considers that EDFmust give a safety classification

to the instrumentation system providing continuous

monitoring of the containment leak rate (Sexten) along

with in-service monitoring of its correct operation.

4.1.2 Evaluating human and organisational

measures

The steps taken by the NPPs and the stakeholders to

take account of organisational and human factors

It is considered that the organisation of the NPPs designed

to take account of Organisational and Human Factors

(OHF) could be improved.

EDF has Human Factors (HF) consultants, who contribute

to operating experience feedback and personnel training.

Their roles could be extended to other OHF fields, such

as taking account of the organisation and the needs

of the personnel when making changes to systems or

modifications to certain equipment. In 2015, ASN found

that several HF consultant positions on several sites

were vacant. However, some sites are now beginning to

deploy a network of local HF correspondents within the

technical departments, coordinated by the HF consultant.

The managers are on the whole strengthening their

presence in the field, even if the purpose of these

field visits is sometimes lacking in clarity; they can be

performed to check behavioural nonconformities by

the workers or indeed the condition of the facilities,

rather than to observe working situations which would

allow the detection of possible improvements or areas

in which worker training might be needed.

Major efforts are being made by EDF to develop the

use of error reduction practices. ASN considers that

this might be insufficient and site-specific measures to

improve organisation, safety management or working

conditions must also be developed.

Organisation of work and working conditions

In 2015, ASN still observed numerous shortcomings with

regard toworking conditions. ASN thus noted equipment

inappropriate for the tasks in question, owing to its

unavailability or poor design, cramped or inaccessible

work spaces, errors in signage, or instructions that are

hard to read.

On all the sites, documents placed at the disposal of the

workers by EDF are sometimesmissing and are regularly

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CHAPTER 12:

EDF NUCLEAR POWER PLANTS (NPPs)

ASN report on the state of nuclear safety and radiation protection in France in 2015