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needs to improve its control of the operational processes

which help to maintain the conformity of the facilities

with their design, construction and operating baseline

requirements.

In accordancewith theASNresolutiononPWR shutdowns

and restarts (ASN resolution 2014-DC-0444 of 15th July

2014), EDF performs an analysis of the combination of

these deviations for each reactor. ASNconsiders that these

analyses need to be carried out in greater depth.

Finally, in accordancewith theASNresolutiononphysical

modifications to BNIs (ASNresolution2014-DC-0420 of

13th February 2014), ASN observed that EDF has made

progress in demonstrating the qualification of the new

equipment installed, whenever necessary.

The first containment barrier

ASN considers that in 2015 the condition of the first

containment barrier, which is the fuel cladding, progressed

on the whole, despite a few points still to be improved. It

in particular noted that the organisation set up to avoid

foreign material entering the primary system once again

made progress this year.

The number of significant events linked to fuel handling

was down. However, during a number of reactor refuelling

outages, loosepartswere once againdetected in theprimary

system, for example:

In Golfech 2, 31 pieces of fuel assembly grid springs

were removed.

In Cruas 3, numerous metal brush hairs fell into the

pressuriser during amaintenance operation. Theywere

subsequently recovered.

At the end of 2015, the number of reactors with leaking

fuel claddingwas significantly down, involving only four

reactors, instead of the seven one year earlier.

In 2014, the Nogent reactor had been stopped before the

normal end of its operating cycle owing to the significant

rise in control rod drop time, caused by deformation of

fuel assemblies. Dropping the control rod assemblies

under the effects of gravity enables the reactor to be

shut down in an emergency. In 2015, owing to the

significant rise in the drop time of a control rod cluster,

EDF interrupted the operating cycle in order to repair

two rod assemblies close to this cluster, thus improving

the cluster drop time.

In2014, following anASNrequest, EDF adoptedmeasures

to reduce the risks of excessive oxidisationof the zircaloy-4

alloy fuel cladding (excessive oxidisation could reduce the

strength of the cladding in certain accident situations).

Thesemeasures limit the oxidisationof the zircaloy-4 alloy

cladding and keep control rod movements to the strict

minimumnecessary once the calculated oxide thickness

reaches 80 µm. The number of reactors using assemblies

with zircaloy-4 cladding has been reduced from 49 in

July  2014 to 31 in July  2015.

Second containment barrier

The requirements of the Order of 10th November 1999,

more particularly with regard to maintenance, defect

handling, inspections and periodic requalification of

the main primary and secondary systems, were on

the whole met. Preparation for the hydrotesting of

these systems was however inadequate in at least three

plants (lack of appropriate tooling, steam generator

saturation, etc.).

Compliance with the provisions regarding restart

of the reactors after a maintenance outage was also

improved in 2015. ASNhowever observed the persistence

of shortcomings in the drafting of the significant

maintenance summary files and delays in transmission

of the reactor outage results summary documents. A

number of the regulation checks required following

replacement of main primary and secondary system

components had not been performed on several reactors.

Corrective measures were taken on this point in 2015.

The absence of these checks indicates a lack of stringency

in implementation of the requirements applicable to

the second barrier.

Similarly, management of the procurement of main

primary and secondary systemequipment manufactured

in accordance with the Order of 12th December 2005 is

improving but still requires particular vigilance.

The most sensitive equipment constituting the second

containment barrier includes the SGs andmore particularly

their tube bundles.

ASN considers that the condition of the SG tube bundles

has improved owing to the replacement of the last SGs

equipped with 600 MA alloy tube bundles (susceptible

to external corrosion). The SG replacement campaign

will continue in 2016 on the tube bundles made of heat

treated Inconel (600 TT). This will be the case of the

Gravelines 5 and Paluel 2 reactors in 2016.

ASN considers that EDF’s operating and maintenance

strategy with regard to SG tube support plate clogging

(use of high pH conditioning, monitoring of chemical

parameters and preventive SG cleaning) is appropriate.

This approach aims to keep the secondary system at an

acceptable level of cleanness at all times.

Third containment barrier

Overall management of the containment function

The organisation adopted by the NPPs for monitoring

the activities and systems liable to have an impact on the

static and dynamic containment of the facilities remains

on thewhole satisfactory. However, improvements are still

expectedwith regard to the condition of the containment,

of the third barrier and its components, in particular

concerningmaintenance of the floor drains and the doors

participating in static containment.

402

CHAPTER 12:

EDF NUCLEAR POWER PLANTS (NPPs)

ASN report on the state of nuclear safety and radiation protection in France in 2015